Small Plastic Pyrolysis Machine From Plastic To Diesel Production
Line
The function of the waste tire/plastic pyrolysis plant is to
convert various kinds of waste tires like car tyres , motorcycle
tires, bicycle tires, and OTR tires , plastic scrap to fuel oil,
carbon black, steel wire, and syngas. Due to the advantages of
environmentally friendly, energy-saving, high safety level, and
large profit of this equipment, it is widely used for the treatment
of waste rubber and plastic products.
The pyrolysis oil is used as the heating material and sell it to
cement factories, glass factories, ceramic factories, electric
power factories, steel making factories, boiler factories, heavy
oil generator ,or further processed to diesel by waste oil
distillation plant.
Output pyrolysis oil and plastic diesel from the pyrolysis plant
and distillation plant
Advantages of Main parts of the pyrolysis plant
Pyrolysis reactor :
1.The pyrolysis reactor offers an oxygen-free and high-temperature
working condition for pyrolysis process of feedstocks.
2.Manufactured with good material of Q245R boiler plate.
3.The rollers are engineered under the feeding port and oil outlet
port which is external from the heating area to bring perfect
rotating balance and long service life.
4.Safe operation.
Horizontal condenser:
1.Square box condenser offers a long condensing distance of 120
meters in total. The pyrolysis gas produced from pyrolysis reactor
enters the internal condenser pipes connected in series. The
condensing process is fast and efficient.
2.The diameter of condensing pipe not only brings larger heat
exchange area, but also makes maintenance easier.
3.Combustible gas is collected by the system and routed to heating
system as fuel supply. It saves fuel consumption meanwhile protect
the environment.
Carbon black discharge:
1.Carbon black is conveyed in a sealed condition to achieve
pollution-free.
2.The screw conveyor is combined with condenser to help cool down
carbon black.
3.Easy storage and packing from screw conveyor.
Deduster :
1.The stainless steel deduster is filled with ceramic filters inside,
which brings it strong dust adsorption capacity and good dust
control effect.
2.Stainless steel material provides long life span for deduster.
3.Easy installation and maintenance.
Oil yield of different raw material
| Raw materials | Oil ratio |
| PP (Microwave oven food box/yogurt bottles, ect.) | 50%-75% |
| PS(fast food boxes/instant noodle boxes) | 50%-75% |
| PE(plastic film/plastic wrap) | 50%-75% |
| Plastic cable | 80% |
| ABS(engineering plastic) | 40% |
| Leftovers of paper | Wet 15-20%,Dry 60% |
| House garbage | 35%-50% |
| Plastic bags | 50% |
| Submarine cable | 75% |
| Rubber cable | 35% |
| Sole | 30% |
| Small tires | 45%-50% |
| Big tires | 35%-40% |
Profit analysis
| Project | Qty. | Unit Price | Cost/Day | Cost/Month (25Days) | Cost/Year (10Months) |
| (MT) | (USD) | (USD) | (USD) | (USD) |
| Production cost | | | | | |
| A,Waste plastic | 10 | 295.00 | 2,950.00 | 73,750.00 | 737,500.00 |
| B,Electric | 300KW | 0.059 | 17.70 | 442.50 | 4,425.00 |
| C,Fuel(Coal) | 0.25 | 649.00 | 162.25 | 4,056.25 | 40,562.50 |
| D,Labor(4 workers) | 4 | 4.73 | 64.00 | 1,600.00 | 16,000.00 |
| Total | | | 3,193.95 | 79,848.75 | 798,487.50 |
| Sales Income | | | | | |
| A,Fuel Oil (70%) | 7.0 | 649.00 | 4,543.00 | 113,575.00 | 1,135,750.00 |
| B,Carbon Black(20%) | 2.0 | 165.00 | 330.00 | 8,250.00 | 82,500.00 |
| Total | 9 | 814.00 | 4,873.00 | 121,825.00 | 1,218,250.00 |
| | | | | |
| Factory Profit | | | 1,679.05 | 41,976.25 | 419,762.50 |
