Converting Plastic Waste To Fuel Machine Fully Automatic Waste
Plastic Pyrolysis Plant
Product description
The function of the waste plastic pyrolysis plant is to convert
various kinds of waste plastic like PP, PE, PS, ABS, PMMA, etc, to
fuel oil, carbon black, and syngas. Due to the advantages of
environmentally friendly, energy-saving, high safety level, and
large profit of this equipment, it is widely used for the treatment
of waste plastic products.
Specification
| Item | Content |
| Raw materials | Waste tyre/rubber |
| Output | 45% fuel oil, 30% carbon black, 10% steel wire, 10%-15% syngas |
| Model | Reactor size | Capacity |
| HY1500*3000 | 1 T/batch |
| HY2200*5500 | 5 T/batch |
| HY2200*7500 | 7 T/batch |
| HY2600*6600 | 8 T/batch |
| HY2800*6000 | 9 T/batch |
| HY2800*6600 | 10 T/batch |
| HY2800*8000 | 15 T/batch |
| Remarks | Support customization |
| Reactor material and thickness | Q345R/Q245R/310S (Boiler plate/stainless steel) 16mm/18mm |
| Land area | 300-400㎡ (L30-40m*W10m) |
| Number of workers | 3-4 |
| Oil density and calorific value | 0.89g/cm³&44.30KJ/KG |
| Processing time and power | 10-24 hours. Averagely 15KW/h |
| Certification | CE, ISO, BV, SUV, SGS Oil Report, Emission Report, 11 patents |
Output product and usage
Fuel Oil (50%-75%)
1. Used as the heating material and sell it to cement factories,
glass factories, ceramic factories, electric power factories, steel
making factories, boiler factories, etc.
2. Used in heavy oil generator for electricity generation.
3. Deep process it into diesel oil with our distillation plant,
color and smell removal system, the final oil can be used in diesel
engines like trucks, tractors, etc.
Carbon Black (30%-35%)
Slag for construction.
Flammable Gas (8%-10%)
1. Recycled into the furnace to heat reactor instead of
coal/wood/oil/natural gas.
2. Storage the extra gas to restart the next batch.
Operation Process
1: Feeding. Feed tires /plastic into the pyrolysis reactor manually
or with auto feeder;
2: Preheating. Waste tyres/plastic will be melted under high
temperatures and oil gas comes out.
3: Oil-producing. Oil gas goes through the cooling system and is
cooled down into liquid fuel oil; Some oil gas that can not be
turned into liquid oil will go back to the heating furnace for
second burning.
4: Cooling. After the oil processing is finished, leave the plant
for cooling.
5: Carbon black discharging.
6: Pulling out steel wire.
Our advantages
1) Industrial batch type, different capacity from 1ton to 15ton per
batch.
2) low consumption, high oil yield, and quality, continuous and
steady operation of production.
3) Horizontal rotating reactor enables the waste material equally
heated and completely pyrolyzed to achieve high production
efficiency.
4) Anti-coking device, alarm, auto pressure releasing device, anti
backfire device, vacuum pump to ensure operation safe and reliable.
5) Combustible Gas recycling utilization technology, the
combustible gas can be used for heating, remaining heat can be
fully utilized, realized self-supply for pyrolysis process,
dramatically minimizing running cost.
6) Adopt 3 layers of ceramic packing dedusting device and water spray,
finally, no black smoke discharged out. SGS emission report
provided.
7) Support PLC system to achieve high automation production and
ensure operation under safety conditions.
8) Low requirement for manpower and clean production.
After-sales Service:
1. Based on customers’ requests and budgets, we help you make the
most economic solutions.
2. Providing a Turnkey project.
3. Engineers are available to go overseas for plant installation,
test the machine, and train workers.
4. One year warranty for the main reactor of pyrolysis machines and
lifetime maintenance for complete machines.
