Automatic Waste Plastic Pyrolysis Machine Recycle Plastic To Oil
Plant
Description
Huayin Group has been committed to the research of waste rubber and
plastic pyrolysis machine from the beginning of its establishment.
Pyrolysis occurs in the reactor at a high temperature of 550-700
and decomposes into pyrolysis oil, which is used as fuel in ceramic
factories, glass factories, power plants, steel factories, boiler
factories, etc. to realize the recycling of waste resources.
What are the end products of pyrolysis?
| Output Products | Application |
Fuel Oil (50%-75%) | 1. Used as the heating material and sell it to cement factories,
glass factories, ceramic factories, electric power factories, steel
making factories, boiler factories, etc.
2. Used in heavy oil generator for electricity generation.
3. Deep process it into diesel oil with our distillation plant,
color, and smell removal system, the final oil can be used in
trucks, tractors, etc. |
| Carbon Black (30%-35%) | Slag for construction. |
| Flammable Gas (8%-10%) | 1. Recycled into the furnace to heat reactor instead of
coal/wood/oil/natural gas.
2. Storage the exceed gas to restart the next batch. |
Advantages of Main parts of the pyrolysis plant
A. Safety. We treat safety as the first important thing in production.
1. Two devices to avoid backfire in production: oil-water separator
and anti-back fire device.
2. Vacuum device makes the reactor work under ordinary pressure or
negative pressure.
3. Temperature monitoring and Pressure gauge to monitor the
pressure. If the pressure goes above a certain level, the bell will
alarm and the safety valve will release the pressure automatically.
B. Environmental protection
1. The flue gas (caused by burning fuel to heat the reactor) will
be purified and cooled by a powerful ceramic packing dust removal
device, then can be released into the air through the chimney.
2. Carbon black will be discharged out in sealed condition to avoid
pollution.
C. Energy saving
1. The flame path is designed as a spiral so that the quantity of
heat can be fully used.
2. The syngas is recycled to heating furnace for burning, thus
saving your heating fuel.
3. The insulation cover is formed by 3 layers: steel plate, rock
wool, and refractory cement. Excellent thermal insulation effect
helps save fuel.
Specification
| Item | Content |
| Raw materials | Waste tyre/rubber |
| Output | 45% fuel oil, 30% carbon black, 10% steel wire, 10%-15% syngas |
| Model | Reactor size | Capacity |
| HY1500*3000 | 1 T/batch |
| HY2000*4000 | 3T/batch |
| HY2200*6000 | 5 T/batch |
| HY2600*6000 | 7 T/batch |
| HY2600*6600 | 8 T/batch |
| HY2800*6000 | 9 T/batch |
| HY2800*6600 | 10 T/batch |
| HY2800*8100 | 15 T/batch |
| Reactor material and thickness | Q345R/Q245R/310S (Boiler plate/stainless steel) 14mm/16mm/18mm |
| The whole plant weight | 15-45 tons |
| Land area | 300-400m2(L30-40m*W10m) |
| Number of workers | 3-4 |
| Processing time and power | 10-24 hours. Averagely 15KW/h |
| Certification | CE, ISO, BV, SUV, SGS Oil Report, Emission Report, 11 patents |
Detail Images of the pyrolysis plant
Our company
Established in 1993, Xinxiang HUAYIN Renewable Energy Equipment
Co., Ltd is an environmental protection plant manufacturer
integrating product R&D, design, production, marketing,
installation and after-sales. HUAYIN Energy enjoys a technical and
service team composed of more than 30 experienced engineers and a
number of invention patents, CE, SGS, ISO9001 and ISO14001
certifications.
FAQ
1. Are there any requirements for the size of the raw material ?
Yes, if the tires waste and plastic bales are within 1.4m , then
they can be fed into the reactor directly , if not , they are
needed to be crushed.
2. Can waste tyre and plastic be pyrolyzed together at the same
time?
Better not mixed them together. The pyrolysis temperatures of them
are different , so it will affect the quality of the pyrolysis oil
and carbon black. We recommend customers to classify the tires and
plastic separately.
3. Is pyrolysis a green technology ?
Yes, the discharged smoke can reach the emission standard with
Huayin powerful dedusting system. The flue gas will firstly washed
with water then purifed by ceramic packing deduster device. For
European customers , we have deduster with higher configuration,
desulfurization tower and denitrification tower.
